Generator Coil Winding Insertion Machine After Alternator Coil Winder

1. Winding insertion machine operation process

• Put the wedge form onto wedge inserting tooling, press start button to start cutting and inserting wedge.
• Put the wedge form onto coil inserting tooling, and then press start button, wedge will automatically be inserted into the tooling. The unload the wedge form.
• Put the winding form onto the coil inserting tooling. Manually push the wire to the bottom. Then take out the winding form
• Put positioner into coil inserting tooling.Then load stator(after slot paper inserted) into the coil inserting tooling.
• Press start button, coil winding machine will automatically do coil and wedge inserting process. Unload stator after finishing the whole process
• Station Introduction
• The machine adopts automatic stepping wedge feeding and automatic wedge cutting mechanism. Wedge length can be adjusted as per requirement.
• Coil feeding is done by stepping motor. With torque senor and over loading automatic stop system, it can protect the mold needle from damage.
• Fast tooling change design within 20 min.
• All the switches on the machine is button switch.
• Operating time is 45s.
• Operation height is 1050mm.
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  Coil insertion Machine Configuration

  Item	Brand
  Guideway	ABBA/TCP
  Sensor	Sick
  Servo motor	MITSUBISHI
  PLC	MITSUBISHI
  Touch screen	MITSUBISHI
  Electrical components	Schneider
  Pneumatic Components	Airtac

  
  

  Remark:

  This coil inserting machine covers a stack length range within 20-42mm.

• No need to change tooling for different stack length, but mechanical adjustment.

Click below link to view generator stator wave winding insertion video

Shanghai Wind Automation Equipment Co.,Ltd supply motor automation solution for global motor manufacturers. Setted up in the year 2010 by Senior Engineer Mr.Wang who involve in electric motor filed since 1998. Through continuous innovation and participating in globalization, it has now developed into a large enterprise that integrates R&D, production and sales to provide motor solutions for customers worldwide.

Shanghai Wind Automation built a 3C business system

1.Customized Machinery

​   Provide armature,stator motor manufacturing mchinery,

   including stand along machine, fully-auto complete production line

​   

2.Characteristic Component

  Supply the full range of motor components such as commutator, magnet, fan, motor cover,etc.

3.Comprehensive Service

   Provide motor project technical support and consulting

Centered on Shanghai, the company has formed four production bases in the Yangtze River Delta city group and supplied over 20 countries including USA, Mexico,Brazil, Argentina, Turkey,France,Germany,

Czech Republic,Romania,India, Bangladesh and So on.

Our objective is to provide turn-key motor manufacturing automation equipment with no limitation

as free as the Wind, reduce the labor cost and free the human being operator,

make the life easier and more enjoyable.