Starter Bar Rectangle Hairpin Winding For Automobile Industry
Motors Production WIND-AWF
(1) Application:
Starter Bar Rectangle Hairpin Winding machine is designed for
automotive motors, pure electric car motors, hybrid car motors,
electric forklifts motors, electric tricycles motors, tourist
vehicles motors, power tools motors and other automobile industry
motors.
(2) Advantages:
| Hair pin forming | Optional | Remark |
| Dereelering | | spools size for holding wire for Wind Automation to design the Wire dereeling device |
| Straightening | | |
| Enamel stripping | | Stripping method can be grinding or cutting according to actual
situation |
| Feeder | Encode | Feeding length can be setted on touch screen, controlled by servo
motor |
| Cutting | | Cylinder presure to control, also can shape cutter |
| Forming | | The forming angle,size should suitable stator, drawing is only for
reference |
| U bending | Hold one side, twist the other side | Splitting forming or Punch forming |
| Hair pin forming cyle time | 4~5s/pc (Length 300mm) 6~8s/pc | About 4 to 5seconds per root (Wire length 300mm) |
| | |
automatic straighten the raw coil,remove enamel of four sides by
grinding or cutting( flat surface, side surface at same time
Chamfer), automatic industrial vacuum cleaner suction, servo motor
feeding,encoder check if servo motor send the same length every
time detection,cutting, forming,
(3) Parameter:
Power Supply Voltage: 3Φ-380V±10% 50H
Air source Pressure: 0.5~0.7Mpa
Varnish Removing Length: 0~50mm
Wire Feeding Length: 150~400mm
Cycle time: 6s' to 8s' for 300mm length
Wire size handled: 3*8mm
(4) Configuration:
1. Mitsubishi PLC, WEINVEIW 10-inch touch screen.
2.Taiwan HIWIN linear guide and module, Delta servo motor line.
Line length adjustment.
3. Taiwan Nicholas precision planetary reducer.
4. Taiwan AIRTAC pneumatic parts and solenoid valves.
5. Schneider Electric components, Mingwei switch power supply.
6. Welding rack, surface spray, color: gray. Taiwan plate grinding,
plating.
7. The whole part of the aluminum frame frame, three-color signal
indicator.
8. The mold part of the mold steel vacuum quenching treatment.
9. To paint part of the use of hydraulic punching method, punching
part of the position adjustment device
adjustment screw, automatic vacuum.
10. Cut off part of the use of cylinder punching.
11. Bending U-shaped part of the use of cylinder punching.
12. 150L hydraulic system set.
13. 3KW automatic vacuum cleaner set.
14. A set of automatic discharge machine.
