Muti Poles BLDC Motor Stator Needle Winding Machine Fast Than Three
Head Winder WIND-3A-TSM
Application:
Needle winding BLDC stators of Sewing Machine,Air conditioning
compressor, Refrigerator
compressor,water pump automotive application , fuel pump motor with
6 poles, 9 poles, 12 poles or
18 poles
Advantages:
Fast as three head winding
machine |
3 needles wind 3slots at same time,
wider can finish the winding in3 times for 9poles BLDC stator
|
Winding Range |
3 phase BLDC motor with same winding way for each phase,
Especially suitable for thick wire diameter around 0.8mm (AWG20)
|
Motor Applciation |
Sewing Machine,Air conditioning compressor, Refrigerator
compressor,water pump automotive application , fuel pump
|
Feature:
Brushless motor stator winding machine WIND-3A-TSM is designed to produce multi poles 3phase stator
Its winding track is in square shape,It does wires winding and arraying at same time and automatically.
The slots needle winding, arraying,indexing,place bridge wire,cut
wires are fully automatically.
Parameter:
Wire diameter:0.08~1.2mm (AWG17~AWG39)
Stator ID:15~65mm
Core length:7-110mm
Turns No.0-99999
Operation option: stepping/Auto
Stator poles: 6 poles, 9 poles, 12 poles,18 poles (Customized)
Air pressure:5~7kg/square centi-meter
Power:2KW, AC220V 50/60Hz
Weight: about 450kgs
Dimension: 1600(L)x1100(W)x1400(H)mm
Question and Answer:
1. Which type of stator needle winding shall we select for our
stator in attached drawing?
The winding machine WIND-3A-TSM with winding arrraying indexing
servo device
and angle swing cam device is very suitable for winding your stator
metioned in drawing,
it is very stable in winding big and small wire , heave or light
BLDC motor compressor stators.
2. Can you also estimate the winding period of our design, how many stators can we produce
in one hour?
Per your winding data Number of turns 27, wire diameter 0.8mm,
the winding speed we suggest is 300RPM, and it take about 1mintutes
to get 1pc wound stator,
In one hour you can get more than 60pcs
3. What's the material list we shall provide for machine trail?
Below samples are needed for machine manufacturing and
commissioning:
1. Stator stack 5pcs without winding
2. Wound stator 1pc
3. Copper wire 1 roll enough for winding 15pcs stators
Please click below picture to view video
BLDC Motor is widely used in everyday appliances, automotive
industry, aerospace, consumer
electronics, medical electronics, industrial automation and other
devices and instruments. As the name
implies, BLDC uses electronic commutators directly without using a
commutator brush with a mechanical
structure.
BLDC has many advantages over brushed motors, such as:
1. Can obtain better torque speed characteristics
2. High-speed dynamic response
3. High efficiency
4. Long lifetime
5. Low noise
6. High speed.
In addition, BLDC's superior torque and form factor make it more
suitable for applications where the motor
itself have requirement on weight and size.
