Electric Bicycle Hub Motor Wheel Stator Winder BLDC E-Bike Muti
Coils Winding WIND-HMW-1M
Application:
Electric bike, hub motor, wheel motor, outrunner motor, BLDC Engine
Advantages:
1. Three axis servo system,the winding,indexing,arraying are
controlled by Mitsubishi servo motor
2. Flyer winding Fast
3. Big outside stator covering outside stator diameter 198mm,266mm
4. Constant torque servo motor, constant tension
Technical Data:
Stator Slots: No requirement
Stator Outer Diameter:198mm, 226mm,262mm
Winding Way:
Usually 198mm(7.8inch in wheel motor) OD is 51slots, winding way
3-3-3-4-4
They are Three - phase Y - type connection , Two sine wave,
insulation paper's thickness is 0.18~0.20mm
Armature Stack height:14-30mm
Wire Diameter: 0.3mm- 0.6mm
Number of Wires:1-13pcs
Air Source Pressure:0.4-0.7MPa
Power Supply Voltage:3 phases 380V±10% 50Hz
Power :about 3KW
Main Configuration:
Control system |
Japan Mitsubish PLC
|
Servo system |
Japan Mitsubish servo system
|
Tension system |
Constant torque servo motor, constant tension
|
Question and Answer:
1. How the winding machine do the indexing: manually or automatically?
Automatically with Mitubishi servo device
2. How the stator is fixed during winding process?
Manually load on stator to the shaft and press with cover
3. What range of diameters of copper wire can work your machine
(minimum and maximum)?
0.3mm to 0.51mm
4. Which is the range of stacking lengths the winding machine can
work?
Standard wheel motor winding machine hub motor stator stack height
10mm~30mm,
20mm~50mm (custom made)
5. The winding process is automatic or manual?
Automatically with Mitubishi servo device
6. Is it possible to press and compact the wire copper during or after
winding?
Compact the wire after winding process with a separate machine
7. Does the machine any limitation in the dimension of the width of
the open slot?
Min. Open slot width>1.8mm, in China hub motor winding slot open
width usually is2mm, 3mm
8.What is the height of the machine on the work area of the operator?
Winding machine operation height 750mm
9. Are there the machine any sensors to check if the wiring is
correct? (e.g. sensor to the
check if the wire is broken)?
Machine pause and alarm if wire broken
10. Do you have machines to do the testing the wheel motor after
winding?
Yes, separate testing machine
11. How you put the part on the machine before and after winding?
It's a heavy wheel motor about 15 kg
We didn't handle so heavy stator, Opearter load/unload staotr manually under 5KGS
For example, a 198mm OD wheel motor stator weight around 2KGS
Please click below picture to view video
